D8-6 front calipers are a direct bolt-on 6 piston replacement for the OE factory 4 piston front calipers on all 1965-82 Corvettes. Forged billet aluminum bodies, stainless steel pistons, and high temperature seals put an end to the rust, bore pitting, and seal failures that plague the original cast iron caliper design.
D8-6 calipers mount in the stock location over stock rotors and use the original type D8 brake pads. These calipers fit inside 1967 and later production steel rally wheels and most of the later model alloy wheels. Original steel “JK” code wheels from 1965-66, and some aftermarket alloy replica wheels, will requires a 3/16” or thicker wheel spacer for clearance.
D8-6 calipers use the same overall piston volume as the original calipers, but with the added benefit of differential bores. Differential bores counteract pad taper in high temperature racing and the 6 piston design offer greater pad support. Other than a new flexline with an 1/8”-27 NPT end for the new aluminum caliper, no other changes such as master cylinder output or front to rear bias adjustment are necessary.
Additional Notes
D8-6 calipers are the product of Wilwood’s in-house FEA design and 3-D modeling technology. With its unyielding strength and superior piston design, the D8-4 generates positive pedal response and high clamping efficiency with a substantial weight savings.
About Wilwood Engineering
Wilwood Engineering designs and manufactures high-performance disc brake systems. Since the company’s inception in 1977 by Bill Wood, we have developed a substantial matrix of brake components and engineering techniques that allow us to quickly and reliably create brake systems for almost any application. Our core ability is the rapid development of custom engineered brake systems using a combination of off-the-shelf and custom components. In addition to designing and manufacturing brakes for all types of competitive motor sports, Wilwood also manufactures brake systems and components for agricultural equipment, industrial applications, utility vehicles, snowmobiles, quads, motorcycles and military vehicles.
With headquarters in Camarillo, California, Wilwood employs approximately 250 people. We have on-shelf stock of more than 300 different brake calipers, 200 rotor designs, 100 master cylinder designs and a wide assortment of brackets, fittings, valves and brake lines. Our off-shelf brake calipers range in size from tiny calipers used on go-carts and light duty industrial equipment, to heavy duty original equipment brakes for the U.S. military Humvee.
Wilwood's engineering department uses the latest computer-aided design and manufacturing techniques in conjunction with finite element analysis, dynamic test and cycle test equipment, to find high-performance and reliability solutions for the most difficult braking tasks. Our extensive inventory of proprietary on-the-shelf components allow us to provide cost-effective solutions for unique brake applications.
Wilwood is ISO 9000 compliant and has extensive experience maintaining quality levels of 100ppm or less for original equipment manufacturers.